Case Study (ENG) - Production control

The open source M-DUINO PLCs control the production machine of a company dedicated to the repair and manufacture of spare parts and machines for textile machinery.

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2. C A S E S T U D Y F à b r i c a d e l P o n t 1 - 1 1 · ( R e c i n t e i n d u s t r i a l d e l P o n t V e l l ) · 0 8 2 7 2 , S a n t F r u i t ó s d e B a g e s ( B a r c e l o n a ) · S p a i n i n f o @ i n d u s t r i a l s h i e l d s . c o m • w w w . i n d u s t r i a l s h i e l d s . c o m G O A L S I m p r o v i n g t h e e f f i c i e n c y o f i t s p r o d u c t i o n w i t h a n I n d u s t r i a l C o n t r o l l e r A r d u i n o P r e v e n t i v e a n d p r e d i c t i v e m a i n t e n a n c e C a p t u r i n g d a t a f r o m m a c h i n e s e n s o r s . M o n i t o r i n g t h e m a c h i n e w i t h t h e i n d i c a t o r s c u s t o m i z e d b y t h e c u s t o m e r a n d r e c e i v i n g a l e r t s s e n t v i a m a i l o r m o b i l e m e s s a g i n g . R e c e i v i n g w a r n i n g s / a l e r t s o f p r e v e n t i v e m a i n t e n a n c e a c c o r d i n g t o e s t a b l i s h e d p a r a m e t e r s i n t h e p r o d u c t i o n l i n e s . D o i n g a p r e d i c t i v e m a i n t e n a n c e o f t h e m a c h i n e s t h a n k s t o a v a i l a b l e h i s t o r i c a l d a t a s p e c i f i c s e n s o r s . T h e I n d u s t r i a l P L C c o n t r o l l e r s a r e c o n n e c t e d v i a E t h e r n e t t o t h e p r o d u c t i o n n e t w o r k . T h e u s e o f t h i s n e t w o r k a l l o w s t h e i n d u s t r i a l c o n t r o l l e r t o r e c e i v e i n f o r m a t i o n f r o m t h e d i f f e r e n t e n c o d e r s a n d s e n s o r s t o c o n t r o l t h e s t a t e o f t h e m a c h i n e . A l l d a t a i s s e n t t o a M y S Q L d a t a b a s e , w h e r e i t i s a n a l y z e d t o c o n t r o l t h e p e r f o r m a n c e a n d e f f i c i e n c y o f t h e m a c h i n e , c o n s u m p t i o n , e t c . T h i s M y S Q L d a t a b a s e i s c o n n e c t e d t o t h e r e s o u r c e p l a n n i n g t o o l f o r m a c h i n e m a i n t e n a n c e . T h e c o m p a n y ' s g o a l s a r e : T h e i n s t a l l e d s o f t w a r e a l l o w s : T h e R a s p b e r r y P i P a n e l P C s a l l o w t h e c u s t o m e r t o s t a r t m o n i t o r i n g d a t a i n r e a l t i m e . E l e c t r i c a l N e t w o r k a n a l i s i s w i t h P L C A r d u i n o O p e n s o u r c e h a r d w a r e f o r i n d u s t r i a l a u t o m a t i o n , u s e d o n t h e c l i e n t m a c h i n e

1. C A S E S T U D Y I N D U S T R I A L S H I E L D S P R O D U C T I O N M A C H I N E C O N T R O L T h e o p e n s o u r c e M - D U I N O P L C s c o n t r o l t h e p r o d u c t i o n m a c h i n e A b o u t t h e c u s t o m e r T h i s i s a c o m p a n y f o u n d e d i n 1 9 9 2 w h i c h i s d e d i c a t e d t o t h e r e p a i r a n d m a n u f a c t u r e o f s p a r e p a r t s a n d m a c h i n e s f o r t e x t i l e m a c h i n e r y . I t h a s a n e n g i n e e r i n g d e p a r t m e n t a n d m a n u f a c t u r e s s p e c i a l m a c h i n e s . I n 2 0 1 8 , i t e x p a n d e d i t s o f f e r o f s e r v i c e s t o i t s c u s t o m e r p o r t f o l i o w i t h t h e i n c o r p o r a t i o n o f s p e c i a l i z e d s t a f f i n p r o c e s s i m p r o v e m e n t s o l u t i o n s , p r o d u c t i o n , a u t o m a t i o n a n d o t h e r s e r v i c e s f o c u s e d o n d i g i t a l t r a n s f o r m a t i o n w i t h i n w h a t c a n b e c o n s i d e r e d I N D U S T R Y 4 . 0 . SUMMARY A r d u i n o i n d u s t r i a l c o n t r o l l e r s a l l o w t h e m o n i t o r i n g o f c o m p l e t e m a c h i n e s o r p r o d u c t i o n l i n e s i n o r d e r t o o b t a i n r e l e v a n t d a t a . S o m e d a t a c a n b e m o n i t o r e d i n r e a l t i m e u s i n g t h e P C P a n e l b a s e d o n R a s p b e r r y P i . T h e a d j u s t m e n t o f s p e c i f i c p a r a m e t e r s t o b e m o n i t o r e d w i l l a l l o w t h e a c t i v a t i o n o f a l a r m s a n d / o r w a r n i n g s . O t h e r d a t a t h a t r e q u i r e a n a l y s i s a n d a h i s t o r i c a l s u m m a r y , w i l l a l l o w d e c i s i o n - m a k i n g r e l a t e d t o p r e d i c t i v e m a i n t e n a n c e o r c o n t i n u o u s i m p r o v e m e n t . T h r o u g h t h e A r d u i n o P L C a n d t h e R a s p b e r r y P i P a n e l w o r k i n g i n t a n d e m , c o n t r o l a c t i o n s c a n a l s o b e c a r r i e d o u t o n e l e m e n t s o f t h e m a c h i n e o r t h e p r o d u c t i o n l i n e i t s e l f .

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