Arduino based PLC Controller for Industrial Applications by Industrial Shields

2019-03-21-Ardbox Analog HF User Guide

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2019-03-21-Ardbox Analog HF User Guide

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29. Page 29 13. Typical Connections

32. Page 32

27. Page 27 PWM Waveform Analog Out Turn - on

28. Page 28 Analog Out Turn - off Analog/Digital Input Turn - on Analog/Digital Input Turn - off

31. Page 31

2. Page 2

34. Page 34 15. ARDBOX Family Dimensions: 16. DIN rail mounting: 17. 4 5mm width

30. Page 30

14. Page 14 Once it is selected the Ardbox Family or M - Duino family an extra option will appear on Tools: There , it can be selected the exact model for every family . Also there are some examples of programming in File - > Examples - > Ardbox Family . Furthe rmore there are some extra libra ries that can be found in Industrial Shields github. https://github.com/IndustrialShields/

16. Page 16 - Select correct port. Now everything is set up to upload a sketch to Ardbox Relay HF 6. How to connect PLC to power supply - Ardbox Family PLCs are 12 - 24Vdc supplied. IMPORTANT: The polarity IS NOT REVERSAL! - Make sure that the live and GND connector of the power supply match the PLC. - Make sure that the power supply mains output is not higher than 24Vdc.

1. Cat. N º : ABOX - 10 3 - 001 - 72 USER GUIDE PLC Arduino ARDBOX 20 I/Os Analog HF Modbus

13. Page 13 3. Press OK to save the changes. 4. Go to: Tools - > Board: ... - > Boards Manager 5. Search for industrialshields on the searcher. 6. Click install ( selecting the latest version ) . Following this steps you will be able to use now the Industrial Shields Boards:

35. Page 35 About Industrial Shield s: Direction: F à brica del Pont, 1 - 11 Zip/Postal Code: 082 72 City: Sant Fruit ó s de Bages (Barcelona) Country: Spain Telephone: ( +34 ) 938 760 191 / (+34) 635 693 611 Mail: industrialshields@industrialshields.com

6. Page 6 Disclaimers Weights and Dimensions Dimensions and weights are nominal and they are not used for manufacturing purposes, even when tolerances are shown. Performance Data The p erformance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of INDUSTRIAL SHIELDS’s test conditions, and the users most correlate it to actual application requirements. Actual performance is subject to the INDUSTRIAL SHI ELDS Warranty and Limitations of Liability. Change in Specifications Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when features are changed, or published ratings or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special numbers may be assigned to fix or stablish key specifications for your applicati on on your request. Please consult with your INDUSTRIAL SHIELDS representative at any time to confirm actual specifications of purchased products. Errors and Omissions The information in this document has been carefully checked and is believed to be accur ate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

7. Page 7 Warranty and Limitations of Liability Warranty Industrial Shields’s exclusive warranty is that the products are free from defects in material s and workmanship for a period of one year (or other period if specified) from date of sale by Industrial Shields. INDUSTRIAL SHIELDS MAKES NO REPRESENTATION OR WARRANTY, EXPRESS OR IMPLIED, REGARDING MERCHANABILITY , NON - INFRINGEMENT, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. INDUSTRIAL SHIELDS DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIE D Limitations of Liability INDUSTRIAL SHIELDS SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRAN T Y, NEGLIGENCE , OR STRICT LIABILITY. IN NO EVENT SHALL INDUSTRIAL SHIELDS BE RESPONISBLE FOR WARRANTY, REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS INDUSTRIAL SHIELDS’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPIATE MODIFICATION OR REPAIR.

3. Page 3 PLC Arduino ARDBOX 20 I/Os Analog HF User Guide Revised August 201 8 This user guide is for version PLC Arduino ARDBOX 20 I/Os Analog HF, ABOX - 103 - 001 - 72 w i th Reference name Ref.IS.AB20AN - HF only. For older versions refer to user guide with Cat. No. ABOX - 1 0 3 - 001 - 71

12. Page 12 4. Software interface Industrial Shields PLC are programmed using Arduino IDE, which is a software based on the C language. They can also be programmed using directly C but it is much easier working with Arduino IDE as it provides lots of libraries that helps in the programming . Furthermore Industrial Shields provides boards for programming the PLCs much easier. Basically it is no needed to define the pins and if that pins are inputs or outputs. Everything is set up automatically if using the boards. In order to install Indust rial Shields boards, these are the steps that must be followed. Requirements: Arduino IDE 1.8.0 or above (better to have always the latest version). Steps: 1. Open Arduino IDE and g o to: “ File - > Preferences ” located in the top left corner. 2. In Additional Boards URLs write the following: http://apps.industrialshields.com/main/arduino/boards/package_industrialshields_index.json

4. Page 4 Preface This User Guide is been implemented by Boot & Work, S.L. working under the name Industrial Shields. Purpose of the manual The information contained in this manual can be used as a reference to operating, to functions, and to the technical data of the signal modules, power supply modules and interface modules. Intended Audience This User Guide is inten ded for the following audience:  Persons in charge of introducing automation devices.  Persons who design automation systems.  Persons who install or connect automation devices.  Persons who manage working automation installation. Warnings:  Unused pins should not be connected. Ignoring the directive may damage the controller.  Improper use of this product may severely damage the controller.  Refer to the controller ’ s User Guide regarding wiring considerations.  Before using this product, it is the responsibility of the user to read the product ’ s User Guide and all accompanying documentation.

26. Page 26 I2C pins – SDA/SCL The I2C protocol is meant to work in a pull - up configuration. The I2C pins in the Arduino Leonardo are not pull - up, so in order to work with the I2C an external pull - up resistor is required. If it is meant to work as a GPIO at 5V, the switches must be set as I2C, (section 8). These pins are not stablished with a pull - up or a pull - down configuration. The state of these pins is unknown. If these pins must be used they require a pull - up or a pu ll - down configuration. The Arduino board allows the pins to be set in a pull - up configuration. If not it must be stablished an external pull - up or pull - down circuit in order to correctly work with these pins. SPI – MISO/MOSI/SCK These pins can only work as a 5V pins. As the Ardbox family does not implement the Ethernet protocol, these pins can always work as a 5V pins. These pins are not stablished with a pull - up or a pull - down configuration. The state of these pins is unknown. If these pins must be used, t hey require a pull - up or a pull - down configuration. The Arduino board allows the pins to be set in a pull - up configuration. If not it must be stablished an external pull - up or pull - down circuit in order to correctly work with these pins. 12. I/0 technical d etails Digital Output Waveform Digital Output Turn - off

5. Page 5 Application Considerations and Warranty Read and Understand this Manual Please read and understand this manual before using the product . Please consult your co mments or questions to Industrial Shields before using the product. Application Consideration THE PRODUCTS CONTAINED IN THIS DOCUMENT ARE NOT SAFETY RATED. THEY SHOULD NOT BE RELIED UPON AS A SAFETY COMPONENT OR PROTECTIVE DE VICE FOR ENSURING SAFETY OF PERSONS, AS THEY ARE NOT RATED OR DESSIGNED FOR SUCH PURPOSES. Please know and observe all prohibitions of use applicable to the products. FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESSIGNED TO ADDRESS THE RISKS , NEVER USE THE INDUSTRIAL SHIELDS PRODUCTS . NEVER USE THE INDUSTRIAL SHIELDS PRODUCT S BEFORE THEY ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Ind ustrial Shields shall not be responsible for conformity with any codes, regulations or standards that apply to the combination of products in the customer’s application or use of the product. The following are some examples of applications for which partic ular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses may be suitable for the products:  Systems, machines, and equipment that could present a risk to lif e or property.  Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machine s , vehicles, safety equipment, and installation subject to separate industry or government regulations.  Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. At the customer’s request, INDUSTRIAL SHIELDS will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the system, machine, end product, or other application or use.

23. Page 23 10. Hardware Serial RS - 232 & RS - 485 Configuration Hardware Serial RS - 485 Switch configuration: In order to enable the Hardware Serial RS - 485 the total configuration of the Ardbox Analog HF will be: LEFT ZONE SWITCH MODE DE - RS485 ON D10/A0.2 - Q0.2 OFF RE - RS485 ON D11/A0.1 - Q0.1 OFF SDA - D2/I0.0 - SCL - D3/Q0.6 - TOP ZONE SWITCH MODE I0.3 OFF RS 485 HS ON I0.2 OFF RS485 HS ON

15. Page 15 5. How to connect PLC Arduino to PC - Connect USB port from PLC to PC. NOTE: Ardbox Family use s micro USB cable. - Open Arduino IDE interface: - Select Industrial Shields boa rd s - > Ardbox Family - Select the correct Ardbox Analog Board. If it is used the latest version of Industrial Shields boards it will appear 4 different Ardbox Analog boards: The ones that have to be used for the 103 - 002 - 72 Ardbox Analog HF are the following ones:  Ardbox Analog HF w/ HW RS - 485  Ardbox Analog HF w/ HW RS - 232 * HW is the abbreviation of Hardware, so depending on the Hardware Serial that will be u sed, it is needed to select o ne or the other. See section 10 to configure the equipment to work with RS - 232 Hardware Serial or RS - 485 Hardware Serial. If it is not used the RS - 232 & RS - 485 it is needed to select the board Ardbox Analog HF w/ HW RS - 485. Se e section 8 to enable t he features that are disabled when using RS - 485 protocol that will get enabled as there is no RS - 485/RS - 232 protocol.

33. Page 33 14. C onnector details The connector inside the PLCs that mounts on the PCB is MC 0,5/10 - G - 2,5 THT – 1963502 from Phoenix contact. MC0,5/10 - G - 2,5THT For I/O and power supply there is a FK - MC 0,5/10 - ST - 2,5 - 1881406 connector from Phoenix contact. FK - MC 0,5/10 - ST - 2,5 Connection details: Article reference MC 0,5/10 - G - 2,5 THT Height 8,1mm Pitch 2,5mm Dimension 22,5mm Pin dimensions 0,8x0,8mm Pin spacing 2,50mm Article reference FK - MC 0,5/10 - ST - 2,5 Rigid conduit section min. 0,14 mm ² Rigid conduit section max. 0,5 mm ² Flexible conduit section min. 0,14 mm ² Flexible conduit section max. 0,5 mm ² Conduit section AWG/kcmil min. 26 Conduit section AWG/kcmil max. 20

10. Page 10 2. Pr ecautions Arduino Board All Ardbox family PLCs inclu de Arduino LEONARDO board. I ntended Audience This manual is intended for technicians, which must have knowledge on electrical systems. General Precautions The user must operate the product according to the performance specifications described in the operation manuals. Before using the product under conditions, which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment and other systems, machines, and equipment that may have a serious influence on lives and property if used improperly, consult your INDUSTRIAL SHIELDS representative. Make sure that the rating and per formance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. This manual provides information for programming and operating the U nit. Be sure to read this manual before attempting to use the Unit . K eep this manual close at hand for reference during opera t ion. Digital Isolated 10 5 to 24 Vdc I max: 70 m A Galvanic INSULATION Diode Protected for Relay Analog 8 bits 7 0 to 10 Vdc I max: 20 mA Separated PCB ground PWM Isolated 8bit 6 of 10 Digital isolated Output 5 to 24 Vdc I max: 70 m A Galvanic INSULATION Diode Protected for Relay Expandability I2C – RS232 – RS 485 – SPI – TTL Reference IS. AB20ANA.HF

11. Page 11 3. Technical Specifications General Specifications: Power supply voltage DC power supply 12 to 24Vdc Operating voltage rang e DC power supply 11.4 to 25.4Vdc Power consumption DC power supply 30VAC max. External power supply Power supply voltage 12 to 24Vdc Power supply output capacity 1.3A Insulation resistance 20MΩ min. at 500Vdc between the AC terminals and the protective ground terminal. Dielectric strength 2.300 VAC at 50 to 60 Hz for one minute with a leakage current of 10mA max. Between all the external AC terminals and the protective earth terminal. Shock resistance 80m/s 2 in the X, Y and Z direction 2 times each. Ambient temperature (operating) 0º to 45ºC Ambient humidity (operating) 10% to 90% (no condensation) Ambient environment (operating) With no corrosive gas Ambient temperature (storage) - 20º to 60ºC Power supply holding time 2ms min. Weight 340g max. Performance Specification : Arduino Board ARDUINO LEONARDO Control method Stored program method I/O control method Combination of the cyclic scan and immediate refresh processing methods. Programming language Arduino IDE. Based on wiring (Wiring is an Open Source electronics platform composed of a programming language. “similar to the C”. http://arduino.cc/en/Tutorial/HomePage Microcon troller ATmega32u4 Flash Memory 32 KB of which 4 KB are used by bootloader Program capacity (SRAM) 2 .5 KB EEPROM 1KB Clock Speed 16MHz

25. Page 25 Jumper configuration: o Available communication protocols:  Hardware Serial RS - 232 .  I2C *If I2C is active I0.0 & Q0.6 are disabled  SPI  TTL  USB o Inputs: 8 out of 10 inputs, I0.0 , I0.1 and 10.4 to I0.9. If using I2C I0.0 is also disabled o Digital Outputs : All 10 outputs. If using I2C Q0.6 is disabled. o Analog Outputs: From A0.0 to A0. 6. If using I2C A0.6 is disabled 11. Ardbox - Arduino I/Os 5V pins The Ardbox has some of the Mega board pins available. These pins can be programmed according to Arduino featur es such as I/Os operating at 5V or any additional features present in the pins (for example I2C communication in pins SCL and SDA). As this pins are directly connected to the Arduino Mega board they are not as well protect as the normal inputs. These pins are mainly meant to be used as prototyping. * IMPORTANT: Do not connect the terminals in the chart above to voltages higher than 5V. These terminals provide direct access to the Mega board. A part from the switch configuration there are some special conditions depending on these 5V. Now it is going to be shown the considerations to operate with these pins. JUMPER ZONE 1 HALF DUPLEX LEFT RIGHT - - D0 D 1 RS - 232 RS - 232 JUMPER ZONE 2 LEFT RIGHT I0.2 I0.3 D4 D8 - - M - Duino terminal Arduino pin SCL – Pin 3 3 SDA – Pin 2 2 MISO 14 SCK 15 MOSI 16

9. Page 9 1. A rdbox Analog HF: General Features A compact PLC based in Open Source Hardware technology. With different Input/Outputs Units. COMPACT PLC ARDUINO ARDBOX 20I/Os ANALOG HF Supply Voltage 12 to 24Vdc Fuse protection (2.5 A) Polarity protection Max. current consumption 1 ,5A Size 100x45x115 Clock Speed 16MHz Flash Memory 32KB of which 4 KB are used by bootl o ader SRAM 2 .5 KB EEPROM 1KB Communications I2C -- USB -- RS232 -- RS485 - - SPI - - TTL RS485 TOTAL Input points 10 TOTAL Output points 10 INPUTS Digital range:12 to 24 Vdc (7.6 to 25.4 Vdc) Analog range: 0 to 10 Vdc Digital 10 7 to 24Vdc I min: 3/6 mA Separated PCB ground Analog 10 bits 6 0 to 10V Input Impedance: 39 K Separated PCB ground * Interrupt HS 1 7 to 24Vdc I min: 5/10 mA Separated PCB ground OUTPUTS Digital Isolated range: 5 to 24 Vdc (4.6 to 25.4 Vdc) Analog range: 0 to 10 Vdc

22. Page 22 I2C Switch configuration I2C: Enable SCL and SDA connections (direct Arduino pins) with configuration switches. I0.0 and Q0.6 will not be available. In order to implement this communication a 4.7k Ω pull - up resistor (IS.ACI2C - 4.7K ) is required. 9. Jum per Configuration General Jumper Configuration This jumper makes the choosing between connecting MAX232 to pins 0,1 of the Arduino Leonardo or with the MAX485. In order to use the RS - 232 Hardware Serial protocol both RS - 232 must be connected to the D1/D0. In order to use the RS - 485 Hardware Serial prot ocol both RS - 485 must be connected to the D1/D0. This jumper zone makes the choosing between connecting the inputs I0.2, I0.3 to pins 4 and 8 of the Arduino Leonardo respectively, or connect the RS - 232 ports to activate the Software Serial RS - 232. In order to use the inputs I0.2,I0.3 the jumper must be connected to the pins 4 and 8. So I0.2 must be connected with D4 and I0.3 must be connected to D8. *The jumpers that are not connecte d to the middle jumpers MUST NOT be Connected anywhere. TOP ZONE SWITCH MODE I0.3 - RS485 /RS232 HS - I0.2 - RS485/RS232 HS - LEFT ZONE SWITCH MODE DE - RS485 - D10/A0.2 - Q0.2 - RE - RS485 - D11/A0.1 - Q0.1 - SDA - D2/I0.0 OFF SCL - D3/Q0.6 OFF JUMPER ZONE 1 LEFT RIGHT RS - 485 RS - 485 D0 D1 RS - 232 RS - 232 JUMPER ZONE 2 LEFT RIGHT I0.2 I0.3 D4 D8 RS - 232 SS RS - 232 SS

19. Page 19 NOTE: Although in the TOP ZONE serigraphy it is shown Q0.9 & Q0.8 pin s, in the reality they are I0.3 I0.2 pins respectively. Additionally although the serigraphy only is expressed for the RS485 it is also the same for the RS232. So if it is desired to enable any of the Hardware Serial connection this is the function of these switches. See chapter 8 for more information 8. Switch configuration General Switches Configuration LEFT ZONE. Communications and inputs/outputs can not work simultaneously. *I2C switch serigraphy is turned around . It should be: (SDA - D2 , SCL - D3). RX - RS485 should be RE - RS485 6. DE - RS485 – If this switch is ON, the A0.2 - Q0.2 switch must be set to OFF. Being in ON mode it enables DE for the RS - 485. 5. A0.2 - Q0.2 – If this switch is ON, the DE - RS485 switch must be set to OFF. Being in ON mode it enables the outputs A0.2 - Q0.2. 4. RE - R S485 – If this switch is ON, the A0.1 - Q0.1 switch must be set to OFF. Being in ON mode it enables EE for the RS - 485. 3. A0.1 - Q0.1 – If this switch is ON, the RE - RS485 switch must be set to OFF. Being in ON mode it enables the outputs A0.1 - Q0.1. 2. SDA - D2/I0.0 – Choosing between SDA (I2C) and I0.0. If this switch is ON, the I0.0 input will be enabled and the SDA will be disabled. If this switch is OFF, the SDA will be now available and I0.0 disabled 1. SCL - D3/Q0.6 – Choosing between SCL (I2C) and Q0. 6. If this switch is ON, the Q0.6 input will be enabled and the SCL will be disabled. If this switch is OFF, the SCL will be now available and Q0.6 disabled. I0.3 RS485/RS232 HS I0.2 RS485/RS232 HS LEFT ZONE SWITCH OFF ON DE - RS485 A0.2 - Q0.2 * DE - RS485 D10/A0.2 - Q0.2 DE - RS485 A0.2 - Q0.2 RE - RS485 * A0.1 - Q0.1* RE - RS485 D11/A0.1 - Q0.1 RE - R S485 A0.1 - Q0.1* SDA - D2/I0.0 * SDA - D2 I0.0 SCL - D3/Q0.6 * SCL - D3 Q0.6

24. Page 24 Jumper configuration: Having configured Ardbox Analog HF as it is shown above, these are the features that are available: o Available communication protocols:  Hardware Serial RS - 485 .  I2C *If I2C is active I0.0 & Q0.6 are disabled  SPI  TTL  USB o Inputs: 8 out of 10 inputs, I0.0 , I0.1 and 10.4 to I0.9. If using I2C I0.0 is also disabled o Digital Outputs : All 10 outputs. If using I2C Q0.6 is disabled. o Analog Outputs: From A0.0 to A0. 6. If using I2C A0.6 is disabled Hardware Serial RS - 232 In order to enable the Hardware Serial RS - 232 the total configuration of the Ardbox Relay HF will be: Switch configuration: JUMPER ZONE 1 LEFT RIGHT RS - 485 RS - 485 D0 D 1 - - JUMPER ZONE 2 LEFT RIGHT I0.2 I0.3 D4 D8 - - LEFT ZONE SWITCH MODE DE - RS485 OFF D10/A0.2 - Q0.2 ON RE - RS485 OFF D11/A0.1 - Q0.1 ON SDA - D2/I0.0 - SCL - D3/Q0.6 - TOP ZONE SWITCH MODE I0.3 OFF RS232 HS ON I0.2 OFF RS232 HS ON Note: The switches of the left zone of the RS - 485 don ’ t interfere in the RS - 232 H S , the thing is that as pins 0 & 1 are reserved for the RS - 232, the RS - 485 is totally disabled. As it is disabled, there is no point on configuring these switches as RS - 485 mode

20. Page 2 0 TOP ZONE . NOTE: Although in the TOP ZONE serigraphy it is shown Q0.9 & Q0.8 pins, in the reality they are I0.3 I0.2 pins respectively. Additionally although the serigraphy only is expressed for the RS485 it is also the same for the RS232. So if it is desired to enable any of the Hardware Serial connection this is the function of these switches. See chapter 8 for more information 1. I0.3 : If this switch is ON, the R S485 /RS232 HS switch must be set to OFF. Being in ON mode it enables I0.3 . 2. RS485 /RS232 HS : If this switch is ON, the I0.3 switch must be set to OFF. Being in ON mode it enables the D0 for the RS - 485 or RS - 232 Hardware Serial (see section 9 for jumper configuration) 3. I0.2 : If this switch is ON, the RS485 switch must be set to OFF. Being in ON mode it enables I0.2 . 4. RS485/RS232 HS: If this switch is ON, the I 0. 2 switch must be set to OFF. Being in ON mode it enables the D1 for the RS485 or RS - 232 Hardware Serial (see section 9 for jumper configuration) RIGHT ZONE RIGHT ZONE. The right zone configures the outputs. If the switch is set to “ ON ” the Q0.X will have the behaviour of a digital output. If it is set to “ OFF ” it will be analog . There is also a switch for switching between Half and Full Duplex. It is “ ON ” for H alf D uplex and “ OFF ” for F ull D uplex . TOP ZONE SWITCH O FF O N I0.3 RS485/RS232 HS I0.3 RS485/RS232 HS I0.3 RS485/RS232 HS I0.2 RS485/RS232 HS I0.2 RS485/RS232 HS I0.2 RS485/RS232 HS I0.3 RS485/RS232 HS I0.2 RS485/RS232 HS RIGHT ZONE SWITCH OFF ON H/F Full Duplex Half Duplex Q0.6 ANALOG (A0.6) DIGITAL (Q0.6) Q0.5 ANALOG (A0.5) DIGITAL (Q0.5) Q0.4 ANALOG (A0.4) DIGITAL (Q0.4) Q0.3 ANALOG (A0.3) DIGITAL (Q0.3) Q0.2 ANALOG (A0.2) DIGITAL (Q0.2) Q0.1 ANALOG (A0.1) DIGITAL (Q0.1) Q0.0 ANALOG (A0.0) DIGITAL (Q0.0)

17. Page 17 - Suggested power suppliers 7. Ardbox Analog I/ O pinout: Zone Connections 1 See section 8 to enable these connections 2 See section 9 to enable these connections LEFT ZONE Ardbox Connector Arduino Pin Function A0.6 1 A0.5 1 A0.4 1 A0.3 1 A0.2 1 A0.1 1 A0.0 1 Q0.9 2 Q0.8 2 Q0.7 Q0.6 1 Q0.5 Q0.4 Q0.3 Q0.2 Q0.1 Q0.0 GNDCOM 24VCOM 3 5 6 9 10 11 13 4 8 12 3 5 6 9 10 11 13 - - Analog Out Analog Out Analog Out Analog Out Analog Out Analog Out Analog Out Digital Output Digital Output Digital Output PWM/digital Output PWM/digital Output PWM/digital Output PWM/digital Output PWM/digital Output PWM/digital Output PWM/digital Output Isolated GND Isolated VIN * Not recommended for industrial applications . The Jack connector needs to be removed and use the live and GND connectors. 1. Din RAIL Power Supply, ac - dc, 30W, 1 Output 1.3A at 24Vdc D in RAIL Power Supply, ac - dc, 30W, 1 Output 1.3A at 24Vdc LEFT ZONE Switch config* (see section 8 for Communications configuration. Enabling Communications disables some I/Os) Analog Outputs pins Digital Outputs pins Power supply connectors (24Vdc – GND )

21. Page 21 RS - 485 Switch configuration RS - 485 TOP ZONE: In order to enable the RS - 485 protocol the TOP ZONE must be configured as it is shown in the table. Although the switch serigraphy is only referenced to RS - 485 it is also the for the RS - 232. Having this setup, the I 0. 3 & I 0. 2 are disabled RS - 485 LEFT ZONE : In order to enable the RS - 485 communication protocol it is necessary that the switches of the left zone are configured as it is showed in the table. The ones marked with “ - “ mean that they don ’ t affect the RS - 485 communication protocol RS - 232 Switch configuration RS - 232 TOP ZONE: In order to enable the RS - 232 communication protocol it is necessary that the switches of the top zone are configured as it is shown in the table. Although the nomenclature is not referenced to the RS - 232, this switches relates the hardware serial of the Arduino board. RS - 232 LEFT ZONE: In order to enable the RS - 232 communication protocol it is necessary that the switches of the left zone is configured as it is showed in the table. The ones marked with “ - “ mean that it does not affect the RS - 232 communication protocol TOP ZONE SWITCH MODE I0.3 OFF RS485 HS ON I0.2 OFF RS485 HS ON LEFT ZONE SWITCH CONFIGURATION SWITCH MODE DE - RS485 ON D10/A0.2 - Q0.2 OFF RE - RS485 ON D11/A0.1 - Q0.1 OFF SDA - D2/I0.0 - SCL - D3/Q0.6 - TOP ZONE SWITCH MODE I0.3 OFF RS232 HS ON I0.2 OFF RS232 HS ON LEFT ZONE SWITCH MODE DE - RS485 OFF D10/A0.2 - Q0.2 ON RE - RS485 OFF D11/A0.1 - Q0.1 ON SDA - D2/I0.0 - SCL - D3/Q0.6 -

8. Page 8 Table of Contents Preface ............................................................................................. ... ........................................ 4 1. Ardbox Analog HF: General Features ................................ ................................ .......... 9 2. Precautions ................................ ................................ ................................ ............... 10 Arduino Board ................................ ................................ ................................ ... 10 Intended Audience ................................ ................................ ............................ 10 General Precautions ................................ ................................ .......................... 10 3. T echnical Specifications ................................ ................................ ............................ 11 General Specifications: ................................ ................................ ...................... 11 Performance Specification: ................................ ................................ ............... 11 4. Software interface ................................ ................................ ................................ ..... 12 5. How to connect PLC Arduino to PC ................................ ................................ ........... 15 6. How to connect PLC to power supply ................................ ................................ ....... 16 Din RAIL Power Supply, ac - dc, 30W, 1 Output 1.3A at 24Vdc ................................ .......... 17 1. Din RAIL Power Supply, ac - dc, 30W, 1 Output 1.3A at 24Vdc ................................ .. 17 7. Ardbox Analog I/O pinout: ................................ ................................ ........................ 17 Zone Connections ................................ ................................ .............................. 17 8. Switch configuration ................................ ................................ ................................ . 19 General Switches Configuration ................................ ................................ ........ 19 RS - 485 Switch configuration ................................ ................................ ............ 21 RS - 232 Switch configuration ................................ ................................ ............. 21 I2C Switch configuration ................................ ................................ ................... 22 9. Jumper Configuration ................................ ................................ ................................ 22 Gene ral Jumper Configuration ................................ ................................ .......................... 22 10. Hardware Serial RS - 232 & RS - 485 Configuration ................................ ...................... 23 Hardware Serial RS - 485 ................................ ................................ ..................... 23 Hardware Serial RS - 232 ................................ ................................ ..................... 24 11. Ardbox - Arduino I/Os 5V pins ................................ ................................ .................. 25 I2C pins – SDA/SCL ................................ ................................ ............................ 26 SPI – MISO/MOSI/SCK ................................ ................................ ....................... 26 12. I/0 technical details ................................ ................................ ................................ ... 26 13. Typical Connections ................................ ................................ ................................ .. 29 14. Connector details ................................ ................................ ................................ ...... 33 15. ARDBOX Family Dimensions: ................................ ................................ ..................... 34 16. DIN rail mounting: ................................ ................................ ................................ ..... 34

18. Page 18 HS*: Hardware Serial SS*: Software Serial 1 See section 8 to enable these connections 2 See section 9 to enable these connections NOTE: Although in the serigraphy it is not shown the RS232 communication pins , in the reality it exists. The change that has to be done is the following: DEFAULT SERIGRAPHY CORRECT SERIGRAPHY SDA - PIN2 SDA - PIN2 NC TX - RS232 NC RX - RS232 GND GND RIGHT ZONE Ardbox Connector Arduino Pin RS232 HS* Arduino Pin RS485 HS* Function A+ 1,2 B - 1,2 Y+ 1,2 Z - 1,2 SCL - PIN3 1 SDA - PIN2 1 TX - RS232 1,2 RX - RS232 1,2 5V RESET SCK MOSI MISO I0.9 I0.8 I0.7 I0.6 I0.5 I0.4 I0.3 1 I0.2 1 I0.1 I0.0 1 - - - - 3 2 1 0 - - - - - 18 19 20 21 22 23 0 1 7 2 - - - - 3 2 4 8 - - - - - 18 19 20 21 22 23 0 1 7 2 RS485(A) RS485(B) RS485(Y) RS485(Z) SCL(I2C) SDA(I2C) - - 5Vout DC RESET SPI SPI SPI Analog/Digital Input Analog/Digital Input Analog/Digital Input Analog/Digital Input Analog/Digital Input Analog/Digital Input Digital Input Digital Input Digital Input Digital interrupt Input / Outpu t Power LED Arduino Reset button LEFT ZONE Switch config* (see section 8 for Communications configuration. Enabling Communications disables some I/Os) Communications pins Digital/Analog Inputs Config switch * (see section 8 for communications configuration)

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