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Measuring distances using an optical distance sensor

Using Arduino industrial controller for monitoring solutions

Introduction

The Sharp GP2Y0A02YK0F is an optical distance sensor. It consists of an infrared LED together with a position detector device (PSD) and an integrated processor responsible for calculating the distance. 

The sensor continuously scans the objects located in front of it and provides the output through an analog voltage reference, so we can use the Arduino analog inputs to read the value of the distance. 

The measuring range is from 20 to 150 cm, maintaining a high degree of precision throughout the interval. The supply voltage is 4.5 to 5.5V and the current consumption is 33mA. The refresh interval between measurements is about 80ms. 

The GP2Y0A02YK0F is a simple device to connect and use. However, it must be taken into account that it incorporates a JST (Japanese Solderless Terminal) connector for its connection, so we will have to use a connector of this type or directly solder the terminals on the board. 

Requirements

Ethernet PLC or 20 I/Os PLC: 


GP2Y0A02YK0F optical distance sensor
GP2Y0A02YK0F Datasheet >> 

Industrial Shields boards:
 Use the mapping pins of IS boards >>


Description

GP2Y0A02YK0F optical distance sensor:  

- Outline dimensions: (measure unit: mm)

GP2Y0A02YK0F optical distance sensor - Working with Arduino PLC








Characteristics









Supply voltage (Vcc)(-0.3 to 7) V 








Output terminal voltage (Vo)(-0.3 to Vcc+ 0.3) V









Operating temperature (Topr)(-10 to +60) ºC










Storage temperature (Tstg)(-40 to +70) ºC









Average supply current (Icc)typ. 30mA, max. 50mA









Measuring distance range (ΔL)(20 to150) cm









Output Voltage (V0)(mín. 0.25 ; typ. 0,4 ; max. 0,55) V




How it works

The infrared LED emitter emits a beam of infrared pulsed light with a wavelength of 850nm +/- 70nm. A pulsed light is sent to minimize the influence of the ambient light and the color of the object in the measurement.

The position detector PSD (position sensitive detection) is actually a small linear CCD sensor that receives light reflected on any object in the path of the beam. The sensor uses triangulation to determine the distance of the sensor to objects located in front of the beam.

Infrared LED emitter

The analog output has a value of 0,25V to 20 cm, and 0.4V to 150cm. However, as we have mentioned, the answer is non-linear, so it is necessary to interpolate the value to obtain an adequate level of precision.

The Sharp sensor is more accurate than ultrasound sensors such as the HC-SR04, especially in medium and long distances, where ultrasound sensors are affected by the rebounds and echoes produced by the geometries of the environment.


Connections

GP2Y0A02YK - Arduino Based PLC wiring connections:

Pin 1 (Data)  -->  I0_12

Pin2 (Gnd) --> Gnd

Pin3 (5V) --> 5V
 


Final Connection: 

Arduino PLC and Sharp GP2Y0A02YK0F

Software

This simple sketch allows us to perform analog readings of the GP2Y0A02YK   every sec. For this we have used the entry I0.12 of our M-Duino. You can use any of the analog inputs available on your Arduino based PLC.

As a test we will check the result monitored by the serial port checking the analog Value readed, the voltage received and finally the distance between the sensor and the object. 

const long referenceMv = 5000;

 

void setup() {

   Serial.begin(9600);

}

 

void loop() {

   //lectura de la tensión

   int val = analogRead(I0_12);

   int mV = (val * referenceMv) / 1023;

   int cm = getDistance(mV);

 

   //mostrar valores por pantalla

   Serial.print(mV);

   Serial.print(",");

   Serial.println(cm);

   delay(1000);

}

 

//interpolación de la distancia a intervalos de 250mV

const int TABLE_ENTRIES = 12;

const int INTERVAL  = 250;

static int distance[TABLE_ENTRIES] = {150,140,130,100,60,50,40,35,30,25,20,15};

 

int getDistance(int mV) {

   if (mV > INTERVAL * TABLE_ENTRIES - 1)      return distance[TABLE_ENTRIES - 1];

   else {

      int index = mV / INTERVAL;

      float frac = (mV % 250) / (float)INTERVAL;

      return distance[index] - ((distance[index] - distance[index + 1]) * frac);

   }

}

Watch the video - Optical distance sensor using an Arduino based Industrial PLC 

 
 


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