INDUSTRIAL SHIELDS · PLANTOS
From the box to your plant dashboard in 30 minutes.
Real-time machine status, OEE, downtime and energy. No integration project, no consultants: an industrial PLC, a wiring diagram and a very simple sign-up.
Live plant view with demo data from the PlantOS simulator.
Up and running in three steps
1. Connect
Wire your machine signals to the PLC following the included wiring diagram: run, stop/alarm, end of cycle, reject. Optional: a power analyzer over Modbus RTU for energy.
2. Register
A very simple, guided sign-up. Map each input with live testing: trigger the signal on the floor, watch it blink on screen.
3. Produce
Your plant in real time: states, part counts, OEE, classified downtime and energy per machine, shift and order.
Rather not do it yourself? Add managed onboarding and our team connects and configures your machines.
And when you are ready, expand: more machines, energy metering, full production management or ERP integration.
Measured, not estimated
OEE per machine and work center
Availability, performance and quality calculated from real signals: machine states and part counts, not spreadsheets filled in at month-end.
Downtime, classified
Every stop recorded the moment it happens, with context: shift, mode, safety. Find your top loss causes in two clicks.
Energy per machine, shift and order
kW, kWh and cost from a power analyzer on the machine itself. Spot anomalous consumption before it hits the bill.
And on the big screen: a live plant view (andon) — every machine at a glance, color-coded by status.
[[PENDIENTE: capturas reales OEE / paros / energia del piloto]]
Not just monitoring — management
Your manufacturing orders progress automatically from real part counts. Sales, purchasing and inventory live on the same platform, next to your plant data. Already run an ERP? PlantOS talks to it through a documented REST API and webhooks — both directions.
Manufacturing orders with automatic progress
Sales, purchasing and inventory included
ERP integration via REST API and webhooks
Built for engineers, not just dashboards
Open industrial hardware
ESP32-based industrial PLC by Industrial Shields, DIN-rail mount, industrial I/O.
MQTT over TLS
Lightweight, encrypted telemetry from the PLC to the platform. Events on state change, aggregated samples, heartbeat with instant offline detection.
Modbus RTU (RS485)
Power analyzers read natively by the PLC. Process signals via digital and analog inputs (0-10 V / 4-20 mA).
REST API with OpenAPI spec
Public, documented API with per-tenant keys and scopes. Webhooks for orders, alarms and anomalies. Your data is exportable — no lock-in.
Scales with the plant
1-3 machines: PLC straight to the cloud. More machines or restricted networks: concentrator gateway with store-and-forward — data keeps logging even if the internet drops.
Zero-touch maintenance
OTA firmware updates, 100 % remote configuration. No reflashing, ever.
[[PENDIENTE: enlace a la documentacion OpenAPI cuando exista — Read the API docs]]
Frequently asked questions
I already have an ERP. Does PlantOS replace it?
No. PlantOS integrates with it: a documented REST API and webhooks let your ERP read plant data and PlantOS pick up orders from your system. You choose how much of the platform to use.
My plant has no WiFi, or IT restricts outbound connections.
The concentrator gateway collects data from all PLCs on a local network and sends everything to the cloud through a single outbound TLS link — with store-and-forward if the connection drops. Ethernet is also supported.
Who owns the data?
You do. Your data lives in your own environment, is exportable, and the API gives you full programmatic access. If you ever leave, your data leaves with you.
Do I need to program anything?
No. You wire the signals following the diagram, and everything else is guided configuration from the web. Firmware updates itself over the air.
Who does the installation?
Most customers do it themselves: signal wiring is documented step by step. If you prefer, managed onboarding packs are available — our team connects and configures your machines.
What does it cost?
Launch offer: hardware kit from €450 per device with onboarding included, plus €35/month per connected device (Ethernet or WiFi). Launch pricing with limited places — the waitlist goes first.
Be first in line
PlantOS is in its final development phase. Join the waitlist and we will contact you before the public launch — early access included. Early places get the launch pricing: kit from €450 per device with onboarding included and €35/month per connected device — limited availability.
[[PENDIENTE: enlace a politica de privacidad del site]]